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Fabricated Metal Letters
Can Type options

Not designed for lighting
Font Style: font options

Return Depth
Upper Case Size: case options
Metal Finish finish options
Mounting Method: mounting options
Price per Letter: $51.00
Sign Price: $0.00
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Standard Lead Time
15-20 Business Days

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Gemini Sign Letters
is an authorized reseller of
Gemini Incorporated.

Fabricated Metal Gemini Sign Letters™

Order sign letters online Use the calculator to:
• price your sign letters
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Use the calculator to expedite your order.
For custom quotes please email: sales@geminisignletters.com or call 1-800-270-3343.

Fabricated Metal Letters

When you use words like “Upscale,” “Elegant,” and “High End” to describe the type of letters you are looking for, Gemini Sign Letters can help. Our Stainless Steel Fabricated Sign Letters are premium letters that have been expertly crafted to meet your exacting specifications. With lead-free silver solder and sharp 90º angle edges, our Fabricated Metal Letters offer the ultimate in beauty and production standards.

Gemini Fabricated Metal Sign LettersWhere to Use Fabricated Metal Sign Letters:

Fabricated Metal Sign Letter Fonts

Our fabricated metal sign letters are available in 101 font styles and our customization capabilities provide virtually unlimited design potential.

For custom fonts and logos, as well as multiple quantity orders, call Gemini at 800-270-3343.

Gemini Fabricated Metal Sign Letters

Gemini Fabricated Metal Custom Logos and LettersFabricated Metal Sign Letter Colors

Our fabricated metal sign letters are available in 45 standard colors. Additionally, Gemini carries a large selection of paint colors so that letters can be created to match your design specifications.

Fabricated Metal Sign Letter Sizes

We provide you with a chart of our current letter sizes to help you choose the correct sizes for your Fabricated Metal sign letters. Some styles are exclusively uppercase fonts while others are also available in lowercase letters. The sizes of upper and lower case letters are already matched for you. If your design calls for letters with a non-traditional font match please contact Gemini at 800-270-3343.

Mounting Methods for Fabricated Metal Letters

Various installation methods are available for fabricated metal letters depending on your application. We also provide you with installation instructions and hardware mounting supplies for all of our letters including metal laminate.

Gemini Fabricated Metal Sign LettersWhy Buy Gemini Fabricated Metal Sign Letters?

The Material:

Gemini’s standard stainless steel alloy is #304, which offers excellent corrosion resistance and effectively combats tarnishing under most circumstances. In addition, Gemini offers titanium-coated stainless steel for the ultimate “gold” letter finish available. This material is comprised of #304 stainless coated with a thin layer of tinted titanium. Due to the fabrication process, the edge of all faces on letters and logos have thin lines of exposed #304 stainless that will be buffed smooth on polished letters, or stroked on satin letters to maintain consistency in appearance.

Blue Flame Metal Letters Sign

The Process:

Whether your project requires single-directional polished stainless steel or premium titanium coated stainless steel, Gemini will reproduce your letters or designs to exact specifications. Beginning with your artwork or any standard style, we use precision-guided lasers, routers or jigsaws to cut the requested letter, logo or shapes from thin gauge sheets of stainless steel or titanium-coated stainless steel.

For most letters, 22-gauge material provides the proper balance of strength and weight, while some larger letters require 20-gauge material to provide adequate strength. The letter returns are produced from narrow band material or cut to size based on the desired letter depth and bent to the contour of the laser-cut faces to produce a hollow-backed letter with 90º angle edges that have clean, crisp corners and hand-soldered using a lead-free silver solder. Tests on our welds indicate the ability to withstand temperatures below -40ºF and exceeding 350ºF.

All fabricated metal sign letter products are either buffed, stroked or painted per specification. Gemini’s standard polished material is a high grade of single directional polish. Virtually no grain is visible to the naked eye. Gemini also offers a truly non-directional polished material at a slightly higher cost for the most discerning customers.

Brackets are soldered on the inside of these metal sign letters to receive threaded studs. This involves a welded strap joining the letters' returns with a stud-welded boss to accept mounting studs centered in the strap. This method produces a strong fabricated sign letter by giving strength to the already formidable welded side returns. Gemini Fabricated Metal Sign Letters are recommended for retail or architectural letters that are at least 1/2" thick, where high-end quality fabrication is required, and where metal finishes are desired.

Gemini Fabricated Sign Letters can also be used in combination with neon lights or LEDs to create internally illuminated signage. Common users of these “halo lit” letters with neon and LED lighting include museums, office complexes, financial institutions and other buildings that require an extremely high-end look for their signage.

Gemini Signs is an Authorized Reseller for Gemini Incorporated. If you are a sign company and currently have an account with Gemini Incorporated, please call them directly.

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